2016 Ford Fusion Hybrid/Energi repair manual

2016 Ford Fusion Hybrid/Energi factory repair manual – PDF for your VIN

The 2016 Ford Fusion Hybrid/Energi factory repair manual, made for your VIN from the same Ford service information dealer technicians use: repair procedures, torque specs and wiring diagrams for your exact Fusion Hybrid/Energi. The 2016 Fusion Hybrid/Energi came with the 2.0L Duratec – Hybrid engine.

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Why buy the 2016 Fusion Hybrid/Energi manual here

• Manufacturer data: written by Ford, not rewritten by a third-party publisher
• Built for your VIN: only the engine, gearbox and options your Fusion Hybrid/Energi actually has
• Clickable hyperlinks throughout the PDF: from a repair step straight to the diagram or torque table it mentions, with bookmarks and full-text search on top. Few manuals sold online have this
• Computer, phone or tablet: no app needed, and you can print the pages you work from
• A real person checks every order and the VIN before the manual is built
• A Google Top Quality Store, online since 2015

What this manual has that the owner's manual does not

The owner's manual stops where the repair starts. The factory repair manual picks up from there:

• Owner's manual: controls, warning lights, maintenance schedule, fluid types
• Factory repair manual: diagnosis by trouble code, step-by-step repairs, tightening torques, wiring diagrams and connector views

Model year 2016 is part of the Fusion Energi plug-in hybrid generation (2013–2020). Most procedures are shared with the other years of this generation, but options, software and wiring changed along the way, which is why the manual is built for your VIN.

Engines available for the 2016 Fusion Hybrid/Energi

• 2.0L Duratec – Hybrid (103kW/140PS) (UA)

Gearbox options

• Automatic Transmission – HF35

Not sure which version you have? You don't need to know: the VIN tells us, and the manual is built for it.

Jobs owners of a 10-year-old Fusion Hybrid/Energi look up most

• Ball joints, tie rod ends and control arm bushings
• Oil leaks: valve cover and oil pan gaskets
• Exhaust leaks and oxygen sensors
• Corroded connectors and ground straps
• A/C compressor and condenser
• Hybrid battery cooling fan and filter
• Inverter coolant service
• Brake bleeding on the electronic brake system

What NHTSA records show for the 2016 Fusion Hybrid/Energi

The U.S. safety agency NHTSA lists 13 safety recalls and 1733 owner complaints for the 2016 Fusion Hybrid/Energi. The repair steps for these systems are in the manual.

• Steering: Electric Power Assist System (campaign 19V632000)
• Power Train: Floor Shift (campaign 18V471000)
• Power Train: Floor Shift (campaign 19V362000)
• Seat Belts: Front (campaign 16V875000)
• Steering: Steering Wheel/Handle Bar (campaign 18V167000)
• Seat Belts: Anchorage (campaign 16V250000)
• Fuel System, Gasoline: Storage (campaign 15V618000)
• Latches/Locks/Linkages: LATCH (campaign 20V177000)
• and 5 more

Most owner complaints concern: Engine (468), Power Train (317), Unknown or Other (227), Steering (184), Electrical System (166).

Check your VIN: the 10th character is “G” on a 2016 model.

Other years of the same generation: 2013 Fusion Hybrid/Energi, 2014 Fusion Hybrid/Energi, 2015 Fusion Hybrid/Energi, 2017 Fusion Hybrid/Energi, 2018 Fusion Hybrid/Energi, 2019 Fusion Hybrid/Energi.

More Ford repair manuals: 1999 Excursion, 2021 Bronco, 2021 Bronco Sport, 2016 Edge, 2016 Escape, 2016 Expedition, 2025 F600, 2016 Fiesta, 2007 Five Hundred, 2016 Flex.

Made to order, not a generic download. We start from your VIN, collect the Ford procedures and diagrams that apply to it and send you the PDF within 12–24 hours.

What you'll find in the 2016 Fusion Hybrid/Energi manual

• Vehicle identification and general information
• Lubrication and scheduled maintenance
• Engine: removal, overhaul and timing
• Engine cooling
• Fuel and engine controls
• Starting, charging and battery
• Exhaust and emissions
• Transmission and transfer case
• Axles, driveline and wheel bearings
• Front and rear suspension
• Steering column and gear
• Brake system and ABS
• Climate control
• Supplemental restraint system
• Body repair and dimensions
• Interior and exterior trim
• Power windows, locks and mirrors
• Lighting
• Instrument cluster and warning lights
• Wiring diagrams and connector views
• Diagnostics and trouble codes

• Engine - 2.0L Duratec – Hybrid (103kW/140PS) (UA)

• Automatic Transmission – HF35

Your manual is built for the version in your VIN.

This video is for information. Your manual looks and works the same way, but it is not identical.

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